Slowly fill the expansion tank with coolant until it starts to spill from the bleeder screw. If you can loosen the nut, then spin the fan clutch nut off of the pulley. Allow the engine to cool down. Use the palm of your hand to apply pressure to make sure the cooler. Loosen the bleed screw on the upper coolant hose. Lock in the water pump pulley and unscrew using the 32mm wrench. Lower radiator hose (optional) – The lower radiator hose runs from the thermostat to the bottom of the radiator, and is another source of potential cooling system failure. If your E46 model has the electric cooling fan mounted at the front of your radiator you will have to remove the front bumper in order to replace the cooling fan. The belly pan needs to be removed in order to access the bottom of the radiator. Fingers crossed that's all it is Quote; Share this post. If you are having issues reinstalling the coolant hoses and getting them to lock into position, apply some liquid dish detergent to the fittings. Next install the intake air duct and check the operation of the cooling fan. When you are confident the tank is positioned correctly, use the palm of your hand to push the expansion tank. There's a problem loading this menu at the moment. Take your time and do your best to get it out with minimal damage to the shroud. Deposits from high mineral content water can impede fluid circulation inside the core, causing devastating damage to the radiator. Take your time, carefully rocking it back and forth to loosen it. Remember the fan clutch nut is a reverse thread…you must turn it clockwise to loosen it. The hoses fit tight on their fittings and often must be pried off. Followers 0. Open front hood. Engine coolant (required) – Since you will have to drain the radiator to replace it, you will need to refill your engine with fresh coolant. If the plastic pull is being stubborn, you can bypass it by just pushing the clamp up from the bottom of the fitting with your fingernail or a small screwdriver (see image below). Unpack the new radiator and lay it on the work bench. Use dish detergent to lubricate the o-ring so it slides on. Next, the infamous cooling fan and fan clutch must be removed from the water pump pulley. Mekanik 32mm Fan Clutch Nut Wrench Water Pump Holder Removal Tool Kit Viscous Fan 2 pc Unlike many other repair articles, the BMW Repair Guide uses the “double bleed” approach on their BMW E46 3 series cars. 2pcs 32mm fan clutch holder wrench removal tool for bmw e46 e36 e39 viscous beisan systems procedures e46 m3 fan procedure brtgym 32mm fan clutch… The BMW E46 radiator is a simple heat exchanger; hot engine coolant flows into the aluminum core of the radiator and is cooled by outside air being blown across it. The first step in doing any sort of cooling system maintenance on an E46. By dwnz, July 23, 2017 in Maintenance. Install the expansion tank mounting plate on the new radiator, applying pressure with the palm of your hand to insure a tight connection. Move under the vehicle and reconnect lower left radiator coolant hose. BMW e46 318i 320i 323i 325i 328i 330i 320d 330d. 1703 Allows the technician to hold the water pump pulley in place while loosening the radiator fan. All rights reserved. 12. remove the screws from the top of the fan shroud (2x t25 torx). We give directions below on how to remove the fan and shroud if you encounter a seized clutch nut during your repair. Now is an excellent time to replace this hose if it is getting old or worn. Replacing the radiator in a BMW E46 3 series is a straightforward procedure for the average home mechanic. Make sure you have the fan blades facing the correct direction. Fan clutch holder makes it Easy to to hold the water pump pulley in place while loosening the fan clutches/radiator fan. If the nut is seized and cannot be removed, then you will need to follow additional steps below to remove the cooling fan blades. As the difficulty level rises expect the repair to demand more time, use more specialized tools, and require a better understanding of mechanics to complete the job. Double and triple check all of the hose connections to make sure you didn’t over look anything. Place the fan clutch tool on the pulley and the clutch nut as shown in the following image. 16. remove the sensor from the lower radiator hose. Beginner repairs usually require very few tools, have short repair times and are simple to complete for even the most novice of mechanics. An older BMW E46 radiator can also start to deteriorate from within. Using a flat blade screwdriver, loosen the hose clamp on the intake boot. Torque the mounting bolts to 10 Nm (7.5 ft-lb). Even though we have used a 2003 BMW 325ci to perform this installation, BMW Repair Guide uses affiliate links in their site. This screw also anchors the fan shroud to the radiator. The BMW E46 radiator is actually constructed of two plastic coolant tanks joined to an aluminum core. Using a large flat blade screwdriver, remove the radiator drain plug. We have found this to be the most complete method of removing all of the air out of the E46 cooling system. Always close the locking clamps BEFORE installing the coolant hoses on their fittings. Only use Genuine BMW Antifreeze/Coolant mixed 50/50 with distilled water in your car. Approximate Time For This Project: 1.5 hours. #1703 BMW Fan Clutch Tool2. The locking clamp has a plastic pull attached to the top of it. The radiator can now be removed. Remove the lid from the vehicle. If you still cannot get it to release from the radiator, try using a large pair of. Visually locate the two fittings on the expansion tank mounting plate that the tank connects to. The fan clutch nut is reverse threaded. All E46 models except M3 - For vehicles with automatic transmission only, All E46 models except M3 - For vehicles with manual transmission only and production date up to 05/2005, All E46 models except M3 - For vehicles with manual transmission only and production date from 05/2005, Section 1 – Draining the radiator and removing the lower radiator hoses, Section 2 – Removing the fan shroud and cooling fan, Section 3 – Removing the BMW E46 radiator from the vehicle, Section 4 – Installing the new BMW E46 radiator, Section 5 – Refilling the BMW E46 radiator with coolant, bleeding and testing, If you have any questions or comments, please feel free to. The repair cost is defined as the actual money that would need to be spent to purchase required parts and special tools that would not be normally found in the home mechanics garage. 32mm 2PCS Fan Clutch Nut Holder Wrench Removal Tool For BMW E36 E39 E46 Viscous | eBay If the nut on the fan clutch is seized and cannot be removed from the water pump pulley with the special fan clutch removal tool (which is a very common occurrence), then you will have to unbolt and remove the cooling fan from the clutch. BMW e46 front bumper removal in 5 minutes. © 1996-2021, Amazon.com, Inc. or its affiliates. Next, release the metal clip on the lower left radiator coolant hose. If you do not want to accept all cookies or would like to learn more about how we use cookies, click "Customise cookies". 14. remove the stock mechanical fan. Don’t pull on it if it gets hung up…you may have to get under the front of the car to help guide it behind the fan blades. BMW E46 Radiator Fan Removal. If you are going to reuse the old expansion tank mounting plate, remove the two. Fan Clutch Items 1-12 of 181 Sort By Recommended Sort By Name (A to Z) Sort By Name (Z to A) Sort By Price (Low to High) Sort By Price (High to Low) Spin the fan to unscrew a little faster, but make sure you don’t let the fan drop. If you can’t get it to snap on its fitting, try applying a little liquid dish detergent to the o-ring to help it slide onto the fitting. Difficulty Level: Easy / Medium. Remove the hose from the engine. See our article, Remove the cap from the coolant expansion tank. BMW 3 Series E46 Electric Fan Removal And Replacement. If you are a BMW E46 owner, you would probably agree with one more certainty that could added to that proverb; a leaking radiator. If your radiator was shipped without the drain plug installed…install it now. Padded Floor mats (to protect Fan blades in case you accidentally drop it, while unscrewing it.) Use the palm of your hand to put pressure on the hose so it properly clicks into place on the expansion tank. When it is finished, replace the drain plug to keep coolant from spilling on the ground while removing the radiator from the car. Sorry, there was a problem saving your cookie preferences. Removing a radiator fan from a 2005 BMW 325i. Note that one of the clamps is difficult to get to…use a metal pick to release if you can’t reach it with your fingers. If your E46 has a manual transmission, please also note that there is a different radiator for all cars produced after 05/2005. And hopefully that “when” is safely in your garage and not on a long road trip far from home. Grasp the hose and pull it loose from the radiator. BMW 2PC 32mm Fan Clutch Holder Wrench Removal Tool For E46 … Install the expanding rivet and fastener. As the plastic ages it can form stress cracks, especially around the coolant hose fittings. If you were able to remove the fan clutch from the water pump pulley, grasp the shroud and the cooling fan and slowly remove them from the engine compartment together. There to prevent your engine from overheating, you can find replacement BMW car radiators at a great price today at Euro Car Parts - use our fast finder tool above to find the right one for your particular vehicle, we stock radiators for all major models including 1 Series, Z3, … The first step in all of this is to try and remove the fan clutch from the pulley with the special fan clutch removal tool. Reinstall the left and right T27 mounting screws to hold the radiator in place. Reinstall the air quality sensor and the wiring harness connector into the fan shroud. Your recently viewed items and featured recommendations, Select the department you want to search in, FREE Delivery on orders over £10 for books or over £20 for other categories shipped by Amazon, Enter a new vehicle to add it to Your Garage and filter the results below. Also check to make sure the drain plug is snugly installed. https://thebuildjournal.com/diy/e46-m3-water-pump-thermostat-cooling The main job of the cooling fan is to draw ambient air across the cooling fins of the radiator to lower engine coolant temperatures. We use cookies and similar tools to enhance your shopping experience, to provide our services, understand how customers use our services so we can make improvements, and display ads, including interest-based ads. If the clutch nut is frozen and you could not loosen it, slowly pull the shroud up and out of the front of the vehicle around the cooling fan. This will help the hoses slide on without any issues. Use the special fan clutch tool to tighten the nut as snug as you can get it. Press in on duct fore and aft at filter housing to release duct tabs, and pull duct out of filter housing. The cooling fan is notoriously difficult to remove on many BMW E46s due to its mounting nut (clutch nut) seizing to the pulley that spins it. 15. remove the fan and fan shroud assembly. This can cause leaks. We give you several quality options to choose from. This hose can often be very stubborn. Spin the cooling fan onto the water pump counterclockwise to tighten. Browse more videos. When the coolant spilling from the bleed screw is free of air bubbles (just a steady stream of coolant), tighten the screw and replace the expansion tank cap. © Copyright 2021 - BMW Repair Guide. Remove the coolant expansion tank by releasing the locking clamp on the bottom of the tank. E46 Fan removal tool Sign in to follow this . Remove the right radiator mounting screw (it was installed earlier to hold the radiator in position). This is a proven method that we have used for years with 100% success. Unlatch the four clamps on the lid of the intake muffler. Lower the fan shroud and the cooling fan together into the front of the vehicle. Not sure how to jack and support your E46? Reinstall the upper radiator hose that runs from the thermostat to the expansion tank. Please note that these cost estimates are approximate and can fluctuate based on brand preferences and manufacturer. It’s not a matter of “if” your BMW E46 radiator is going to leak…it is a matter of “when”. Reinstall the two torx screws. 6 years ago | 109 views. Once again, this hose can be as difficult to install as it was to remove. Moving to the right side of the radiator, use a. Section 3 – Removing the BMW E46 radiator from the vehicle Locate the lower coolant hose attached to the rear of the expansion tank. 12:19. Pull the hose loose from the expansion tank. Locate the plastic pull and lift it up to release the clamp. Fan clutch holder makes it Easy to to hold the water pump pulley in place while loosening the fan clutches/radiator fan. We suggest purchasing two gallons…one gallon pushes the threshold of what you will be draining out of the system during this repair. 32mm Fan Clutch Nut Wrench, Automotive Hand Water Pump Holder Removal Tool Kit Sets for BMW for BMW E34 E39 E36 E46 E90 M52TU M54 M56 M60 M70 5.0 out of 5 … Release the metal locking clamp that secures the fluid cooler to the radiator. Release the clamps securing the upper radiator hose to the thermostat housing and the expansion tank. #1703 BMW Fan Clutch Tool 2. Remove the rivet with a trim removal tool. Reinstall the plastic shroud rivet. The wrench has to be just long enough to clear the fan shroud. 4. Check all of the hoses for leaks. Move the fan shroud into its correct position then reinstall the screw so it anchors the shroud and the radiator to the frame. Position a drain pan under the transmission cooler. If you are not planning on replacing your coolant hoses during this repair, care should be taken during the removal process so as not to damage them. When the expansion tank is loose, flip it over and disconnect the level sensor. 32mm "Thin" wrench3. Slowly lower the new expansion tank onto the mounting plate fittings. The fan shroud and cooling fan must be cleared out to allow enough space to remove and reinstall the radiator. Sold by SZBRT and ships from Amazon Fulfillment. Inspect the transmission cooler – make sure the two o-rings are intact on the inlet ports. BMW Jacking and Supporting for Repairs and Maintenance. Unfortunately the most difficult part of the repair is removing the coolant hoses, especially the lower ones which must be done from under the car. This transfer of heat is accomplished by cooling fins that are attached to an internal network of tubing. Remove the two connectors on the radiator fan Remove the T25 screw on the passengers side Undo the plastic rivet on the drivers side The radiator fan removed: Remove the radiator fan (Note: Automatic transmission cars have a mechanical fan and the removal is different. ... Water Pump Holder Removal Tool Kit for BMW E34 E46 E90 E39 E36. 5:50. This will allow the system to drain thoroughly. Try rocking it back and forth while pulling on it until it releases from the fitting. Locate the radiator under the front of the vehicle. If your car has an automatic transmission, you will need to remove the transmission fluid cooler from the bottom of the radiator. An essential part of your car's cooling system, don't wait around if your BMW's car radiator has failed. Jayvon Gaetano. First, locate the fluid cooler on the left side of the car. Reinstall the lower coolant hose back onto the expansion tank. The connections between the aluminum and plastic are also common sources of coolant leakage. Like the rest of the parts that comprise the vehicle’s engine cooling system, the radiator is under constant strain from heat and pressure. If this doesn’t work, try using a large flat blade screwdriver to gently pry it off of the radiator. To release the clamp, simply reach your hand down and slide it out. Alonza Harl. There is also less chance of breaking the fan shroud if you remove it with the cooling fan. How to remove Radiator Fan-Clutch Unit and Fan Shroud on a BMW 330i (E46)Tools used:1. For each rivet, pry out rivet center pin (tack lifter), then pull up on rivet to remove. NEVER use a petroleum based oil or grease on the hose o-rings. 32mm Fan Clutch Nut Wrench, Automotive Hand Water Pump Holder Removal Tool Kit Sets for BMW for BMW E34 E39 E36 E46 E90 M52TU M54 M56 M60 M70 5.0 out of 5 … It is a common source of leaks and cooling system failures in the BMW E46. Allow engine to reach operating temperature (about 5 minutes if cold). Tilt the radiator back, then pull it up and out of the engine compartment. Since it is a reverse thread, it is self tightening so you do not have to worry about torquing it. Reinstall the intake tube, intake muffler and reconnect the MAF sensor. The drain plug is located on the left side of the radiator. Fan Clutch Removal Tool 32mm Fan Clutch Nut Wrench Set for BMW with Water Pump Pulley Holder Wrench 2. The goal is to remove any air bubbles trapped in the coolant line that could potentially cause the engine to overheat. DIY Radiator / Electric Fan Change impee's DIY Radiator Fan Change for BMW 318i e46 How to a Change Radiator Fan yourself! Since the upper radiator hose will have to be removed to complete this repair, now is a great time to replace if it is getting old. Belly pans tend to disappear on older BMWs – they take a lot of abuse and are one of those parts that owners just don’t spend money on replacing. Start by disconnecting the mass air flow (MAF) sensor. Internal mineral deposits in your radiator can be avoided by only using distilled water when mixing your engine coolant. If you had to remove your cooling fan from the clutch because of a seized nut, reinstall it using the three torx mounting bolts. The Repair Cost graphically displays approximately how expensive the repair will be to perform. Double check to make sure you have the correct part number. You can't remove the fan without, at a minimum, a 32mm wrench. Refilling and bleeding the coolant system in your BMW E46 3 series car is a very simple procedure. Age and heat complicate things since the internal hose o-rings will get stuck on the plastic radiator fittings. This item: BETOOLL 32mm Fan Clutch Nut Wrench Water Pump Holder Removal Tool Kit For BMW E34 E39 E36 E46 E90 $19.99 In Stock. Use a metal pick to release the locking clip on the end of the hose. Removing the old radiator from your BMW E46 is a straight forward procedure. The following article provides detailed instructions on replacing the radiator in a BMW E46 3 series car. E46 Fan removal tool. Set the HVAC temperature controls to full warm and the fan speed to its lowest setting (this opens the heater core and activates the secondary electric coolant pump). One problem many mechanics run into is reinstalling the coolant hoses. Prime members enjoy fast & free shipping, unlimited streaming of movies and TV shows with Prime Video and many more exclusive benefits. The nut is a reverse thread…this means you must turn the nut CLOCKWISE to remove it. It is very important to only use Genuine BMW Antifreeze/Coolant mixed 50/50 with distilled water when refilling your system at the end of this repair. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. Corrosion, dirt and debris can build up inside the internal tubing lessening the radiator’s ability to cool the engine. If the belly pan (aka – skid plate or lower engine cover) is still installed on your vehicle, remove it using an 8mm nut driver. Recheck the coolant level in the expansion tank and top off if necessary. 2.5 Remove fan using the E46 M3 BMW Water Pump Pulley Locking Tool and a 32mm wrench. If everything looks secure, proceed to the next section. Disconnect air intake duct from air filter housing. Choose from one of these excellent manufacturers. These directions are for manual transmission cars. Note that the tab on the back of the tank should fit into the groove on the radiator. Reinstall the lower right radiator hose. The lower left hose can often be more difficult to install than it was to remove. The Level of Difficulty displays graphically how challenging the repair is, from beginner to expert. Keep an eye on the engine temperature gauge…the needle should stay right in the middle. Then wait for all the water to drain out, it may take about 10 minutes. The cooling fan on BMW X3 models is electronic and controlled depending on engine temperature and a/c operation. Installing the new radiator is very straightforward – it is basically following the above instructions in reverse. If you were able to remove your cooling fan using the fan clutch tool, liberally apply some multipurpose automotive grease to the clutch nut threads. Follow. Allow the coolant to completely drain from the radiator. Position the 5 gallon pan under the hose. Older tanks may be particularly stubborn and require a couple of small taps with a screwdriver on the bottom to get them to release. Remove 3 rivets at top of air intake duct at top of radiator. 3. 32mm "Thin" wrench 3. Sloted/Flat screw driver 4. Either way, proceed to the next step #14. Report. NOTE: You may need to loosen/remove the Upper Radiator Hose (Make Sure the engine is Cool) to reach the … Radiator (required) – There are two styles of radiators for the BMW E46, depending on whether the car has an automatic or manual transmission. Locate the lower coolant hose attached to the rear of the expansion tank. Install the new radiator into the car. 2. Upper radiator hose (optional) – The upper radiator hose runs from the thermostat to the coolant reservoir. Try again. Grab the top of the expansion tank with two hands and attempt to pull it free from the radiator. 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